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RPA in logistics:
use cases, benefits & implementation guide

March 18, 2025

Top eight RPA use cases in logistics

Order processing

In logistics, order processing involves many repetitive activities, including accepting orders from multiple channels, validating customer details, generating invoices, and updating order statuses. These tasks can be time-consuming and error-prone if performed manually. RPA can help streamline order processing, enabling companies to fulfill more orders and speed up deliveries.

For example, RPA bots can automatically collect necessary information from incoming orders, verify if the provided details are complete and correct, and input order data into the logistics management software systems. Businesses can also use bots to create invoices and send payment reminders to customers, making the order-to-cash process faster.

Shipment scheduling & tracking

Errors in shipment scheduling can lead to delayed deliveries and misrouted shipments, undermining customer trust and incurring additional costs. With RPA, companies prevent such mistakes as bots can accurately fill out shipping documents, select suitable transport and routes based on predefined rules, and notify stakeholders of shipment details.

In addition, companies can use RPA tools to track shipments in real-time and quickly take necessary actions in case of delays or other issues.

Bots enhanced with AI can analyze multiple parameters, including historical data, delivery location and time, traffic patterns, vehicle capacity, and weather conditions, to suggest the optimal route during shipment scheduling.

Warehouse operations

With RPA, companies can automate multiple warehouse management activities, minimizing travel time within the warehouse and maximizing throughput. For example, RPA software can automatically generate packing slips and instructions, and shipping labels, freeing warehouse personnel from these mundane tasks.

Warehouse managers can also use bots to automatically assign tasks to specific workers based on item location, worker availability, and delivery urgency, minimizing the time needed to pick the item and increasing staff productivity.

Customer service

By adopting RPA to handle routine customer-facing tasks, companies free up more time for their sales reps and support agents to build stronger relationships with clients.

Customer service teams can use bots to respond to general customer queries. With bots operating 24/7 and providing multilingual support, companies can significantly reduce query processing times for the team and waiting times for customers. RPA tools automate data collection from customer queries and its input into the ticket system. If enhanced with AI capabilities, these bots can interpret the query content and customer sentiment and escalate the ticket to relevant human agents if needed, providing contextual information for faster issue resolution.

RPA tools can also track shipping statuses for orders and automatically send notifications to customers with updates, improving transparency and helping build trust with customers.

Inventory management

Maintaining optimal inventory levels is critical for companies that heavily rely on logistics, like retailers or manufacturers, to prevent disruptions in supply chains and effectively meet customer demand. Robotic process automation tools can run real-time inventory checks for item availability and alert relevant teams or automatically place new orders when stock levels drop below a certain limit. This helps prevent understocking and streamlines order fulfillment.

Intelligent RPA bots with predictive capabilities can analyze historical sales data, customer behavior, and market trends to make accurate demand forecasts, which enable businesses to plan sufficient inventory levels.

Returns processing

Handling returns involves reverse logistics with additional shipping costs that negatively impact the revenue of businesses. Therefore, implementing RPA for returns processing can be a key factor in minimizing return-related expenses.

Companies can use RPA to authorize process requests based on predefined rules, create return orders and link them with the original purchase order, generate and send return shipping labels to customers, and initiate refund payment processes, increasing operational efficiency and improving customer experience.

Compliance management & reporting

Companies from the logistics industry must comply with multiple transportation safety, customs, and environmental regulations and RPA solutions can assist in meeting these requirements. For example, software robots can generate error-free shipping documents, customs declarations, and other official forms, minimizing the risk of compliance errors and penalties. Moreover, RPA solutions provide audit trails by automatically logging all actions taken by the bot and storing process history.

Supplier management

Supplier management is vital for the efficient and uninterrupted operation of modern businesses. By automating labor-intensive manual tasks, companies can free their employees’ time to focus on developing and maintaining beneficial, long-term relationships with suppliers.

RPA software with AI capabilities can help manage suppliers more efficiently. In addition to automating tasks within administrative processes like contract management and invoice processing, such solutions can facilitate more complex, strategic activities. For example, intelligent bots can help select reliable vendors by gathering information about candidates, compiling company profiles, running background checks, and ranking vendors based on predefined criteria.

After a supplier is selected and approved, bots can speed up their onboarding by collecting necessary information and documents, creating supplier accounts, and providing training materials to new vendors.

Сompanies can also automate supplier performance monitoring by programming bots to track vendor performance data in real-time, notify teams of any issues, and collect documentation for performance review meetings.

RPA demo: intelligent bots in action

In this demo, we show how an RPA bot complemented with AI can accelerate order processing for a logistics company by extracting order data from emails and entering it into the order management system.

Check how RPA can streamline your logistics operations

Get a free PoC

Leading RPA platforms for logistics

The RPA market is mature, with dozens of software vendors offering both universal and niche products for task automation. When selecting an RPA platform for logistics operations, we recommend considering the following platforms, which are listed as leaders in the Gartner Magic Quadrant for Robotic Process Automation 2024.

UiPath

Used by 10,800+ customers globally, UiPath is the market-leading AI-powered business automation platform offering an extensive ecosystem of tools to automate and orchestrate general and logistics-specific business processes across the enterprise.

Platform highlights
  • Ready-made components and templates to automate administrative routine tasks (e.g., bill of lading creation or shipment contract validation)
  • Low-code development tools
  • Integrated ​AI capabilities powered by GenAI, computer vision, and NLP, e.g. intelligent document processing
  • Prebuilt APIs for popular business tools like SAP S/4HANA and Salesforce
  • Flexible deployment options as a cloud-native or on-premises solution
  • 60-day free trial

Microsoft Power Automate

A part of Microsoft’s Power Platform, Power Automate is a cloud low-code tool that enables logistics teams to automate their routine and time-consuming operations with RPA and AI.

Platform highlights
  • Attended and unattended RPA support
  • Prebuilt templates for popular scenarios
  • Copilot, a Microsoft AI assistant to help automate logistics processes using natural language
  • Task and process mining
  • Automation orchestration
  • 1,000+ prebuilt, certified connectors for popular services like Dynamics 365, SAP S/4HANA, and Salesforce
  • 30-day free trial

SS&C Blue Prism

SS&C Blue Prism offers a suite of tools for intelligent automation and orchestration that combine RPA with AI-powered automation and BPM to help transportation and logistics teams automate manual, repetitive, and time-consuming processes.

Platform highlights
  • Automation of tasks within key logistics processes, including inventory management, order processing and tracking, and route optimization
  • Prebuilt workflows
  • Low-code process automation with Visual Studio
  • AI capabilities, including OCR and NLP
  • SaaS, cloud, and on-premises deployment options
  • 30-day free trial

Automation Anywhere

The Automation Success Platform enables logistics teams to automate repetitive digital tasks and transform disconnected processes into unified operations.

Platform highlights
  • Low-code tools for professional and citizen developers
  • Bot Store, a marketplace for prebuilt automation solutions
  • Automation opportunities discovery with AI
  • Universal recorder for faster bot creation
  • CoE Manager
  • Native connectors for enterprise apps and iPaaS platforms
  • Public cloud, private cloud, hybrid, or on-premise deployment options

Real-world examples of RPA in logistics: Itransition’s selected cases

RPA for a logistics company

Automated

data processing

RPA for a logistics company

We delivered a bot for a logistics company that provides worldwide shipping services for 5,000+ clients. The RPA solution automates CMR notes management, streamlines data transfer between the systems of our customer and their clients, and performs brief checks of the client and supplier databases, enabling employees to concentrate on more important business tasks.

Carrier management automation

180

person-hours saved per year

Carrier management automation

A global returns management company that works with 200+ carrier partners turned to Itransition to automate their carrier status update process. We implemented an RPA solution that activates and deactivates carriers’ availability status in the admin panel in real-time, providing 1.5x faster status updates.

Benefits of RPA in logistics

While the benefits of RPA adoption can vary depending on the specific business processes you want to automate, there are several universal advantages that make this technology a rewarding investment.

Higher team productivity

By automating repetitive, time-consuming tasks, RPA allows employees to devote their time to tasks requiring human judgment and add more value.

Lower operational costs

Thanks to minimized human intervention and bots’ 24/7 availability, companies can speed up task completion while cutting labor expenses and eliminating inefficiencies in processes.

Error-free documentation

RPA bots handle data with up to 100% accuracy, which helps reduce the risk of human errors in documents, improve service quality, and ensure regulatory compliance

Increased customer satisfaction

RPA enables companies to fulfill orders faster, increase shipment visibility, and provide accurate data to customers, which helps foster their trust and loyalty.

Scheme title: Top benefits of RPA deployment in supply chain
Data source: apqc.org — Robotic Process Automation in Supply Chain: 2024 Quick Poll Report

How to implement RPA in logistics

To maximize the value of their RPA initiatives, companies should carefully plan the software bot implementation process. Our experts offer a step-by-step guide to help you effectively manage the complexities of RPA adoption and avoid common pitfalls.

Initiation

1

Project setup

Set up objectives for your initiative

Plan the implementation project

Assemble the project team with clear roles and responsibilities

Tip

In addition to involving your IT department early on to help with the IT infrastructure setup and data security oversight, ensure that all stakeholders understand and support the RPA initiative.

2

Logistics use cases & processes identification

Select RPA use cases for pilot implementation

Examine your existing process map

Conduct interviews with stakeholders to identify repetitive, stable, and rule-based processes for automation

Tip

It’s important to assess whether RPA is the best option for specific processes, or if other automation technologies (like artificial intelligence and machine learning) and dedicated software (like ERP) would be a better fit.

3

Business case calculation

Consider the cost savings of running the process with RPA bots compared to involving employees as well as RPA implementation costs

Calculate the potential ROI

Tip

When calculating gains and expenses, also take into account soft factors, such as user satisfaction.

4

Software provider selection

Research the software options available in the market and shortlist several suitable providers

Assess the preselected platforms based on various criteria, such as scope of functions, cost, required skills, security, user-friendliness, and vendor reputation

Tip

You can use a trial version for your pilot RPA project to test the capabilities and usability of the platform you choose.

Piloting

Start with the automation of a few specific tasks or processes to evaluate the success of the RPA application and pave the way for larger-scale, more complex RPA solutions.

1

Process documentation & optimization

Create a comprehensive description of the process to be automated, detailing all the activities, systems involved, and exceptions that can arise during bot runs and how to handle them

Standardize and simplify the existing workflows before the process automation to avoid inefficiencies at scale

Tip

Document insights gained during this stage for future full-scale RPA roll-out or scaling.

2

Pilot bot development

Create scripts for automating the selected processes

Tip

We recommend following an Agile approach and iteratively refine the bot based on continuous testing.

3

Pilot validation

Run rigorous tests of the finished pilot bot, including functional, integration, and user acceptance tests, to make sure the solution performs as expected

Measure the pilot bot’s KPIs to assess the economic gains it brings

Tip

Before running full-scale RPA implementation, ensure all concerns raised by the stakeholders have been resolved and their suggestions have been taken into account so that every team member can use the solution effectively.

Deployment

1

Operating model setup

Establish a framework for effective, secure, and cost-efficient RPA scaling and functioning of bots, defining what processes can or cannot be automated, which employees have access rights to RPA bots, and how new RPA solutions should be integrated into your IT environment

2

Center of excellence creation

Assign a dedicated team to accumulate and manage the necessary knowledge and skills needed to effectively implement RPA

Tip

Depending on the scope of your RPA initiative, the company’s size, and the availability of resources, you can assign various employees to the CoE’s roles or have one employee take on several roles.

3

Deployment at a large scale

Deploy new RPA solutions based on incoming automation requests from business units

Tip

Create a centralized component library for common RPA modules to speed up the development of new bots.

Governance, maintenance & improvement

  • Continuously monitor your RPA solutions for compliance with the company’s policies, security standards, and industry regulations

  • Set up ongoing monitoring of bots’ performance and establish a service desk to help users quickly fix issues and prevent disruptions in automated processes

  • Regularly identify optimization opportunities and implement necessary changes to keep bots effective and aligned with the company’s workflows in the long run

Challenges of RPA implementation in logistics

Like any other technology, adopting RPA can entail various difficulties. We delve into the most common challenges that companies from the logistics-intensive sector face on their RPA implementation journey and offer possible solutions.

Issue

Solution

Implementation cost
According to APQC’s 2024 Robotic Process Automation in Supply Chain report, 54% of the respondents see the cost of implementing RPA as a top barrier to its deployment for supply chain management.

You can start your RPA implementation with a pilot project to reduce upfront investment. We recommend choosing high-impact processes that can yield high return on investment (ROI), like capturing order details and shipment tracking. If the pilot implementation proves successful, continue to automate other processes iteratively to balance out the project’s expenses and gains.

Legacy software
Businesses often rely on outdated systems for their core logistics operations, which can limit opportunities for RPA rollout.

Legacy software can have limited compatibility and lack integration capabilities. In this case, it can be difficult to integrate the RPA technology and introduce new automated workflows. Before starting the RPA implementation process, organizations should carefully assess their current IT environments to identify processes where automation is feasible, map out possible workarounds, and plan IT infrastructure changes.

Although major RPA platforms offer prebuilt integrations with modern enterprise applications like Salesforce or SAP S/4HANA, legacy logistics software generally requires custom integrations. In this case, partnering with an experienced RPA implementation team can be the safest option.

Employee resistance
Employees can be reluctant to adopt the new technology, fearing they can lose their jobs or refusing to give up familiar workflows.

For smooth RPA adoption and operation, organizations should prepare a comprehensive change management program to help employees transition from traditional, manual processes to automated workflows. Proper training should be planned to address employees’ concerns and help them develop new skills.

If a company has already implemented RPA in certain departments, product owners can share the success stories to foster interest in RPA among the employees and stimulate digital transformation.

Consulting

We analyze your current logistics workflows to help you identify the best RPA use cases, select the most suitable RPA platform, and decide on the deployment approach. We create a step-by-step RPA implementation roadmap with the key milestones and a technical design of the RPA solution to help you streamline the implementation process and minimize project risks.

Implementation

Our team implements logistics RPA solutions end-to-end, from planning automation and building bots to configuring infrastructure and integrating the solution into your existing workflows. We test the RPA solution to ensure it functions as intended and provide user onboarding and training to make the adoption process smooth.

Shipping image

Accelerate shipping & logistics with RPA

Robotic process automation can help organizations streamline core logistics processes, cut operational costs, and navigate many hurdles, from supply chain disruptions to labor shortages. The ability to handle high-volume routine activities much faster and more accurately than human workers has made RPA a perfect fit for logistics, where repetitive tasks are intrinsic.

If you’re looking to automate your logistics operations, consider partnering with Itransition for expert advice and seamless RPA implementation.

Automate your processes with an experienced RPA team

Contact us

FAQs

The cost of RPA implementation in logistics varies from case to case. Various factors, such as the number and complexity of processes to be automated, the RPA platform’s license fees, integrations, and the RPA implementation team’s size and structure, impact the final cost.

To deploy a single bot generally costs from $5,000 to $15,000+, while the pricing for the automation of several complex processes can reach $300,000.

Although RPA provides significant value alone, organizations tend to combine it with other technologies. Artificial intelligence complements RPA and enables systems to make data-driven decisions, while IoT helps RPA bots collect real-time data from vehicles and shippings, further optimizing supply chain operations. This tandem of technologies appears pivotal, especially with the growing adoption of autonomous vehicles in logistics, such as drones and self-driving trucks.

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