Services
SERVICES
SOLUTIONS
TECHNOLOGIES
Insights
TRENDING TOPICS
INDUSTRY-RELATED TOPICS
March 18, 2025
In logistics, order processing involves many repetitive activities, including accepting orders from multiple channels, validating customer details, generating invoices, and updating order statuses. These tasks can be time-consuming and error-prone if performed manually. RPA can help streamline order processing, enabling companies to fulfill more orders and speed up deliveries.
For example, RPA bots can automatically collect necessary information from incoming orders, verify if the provided details are complete and correct, and input order data into the logistics management software systems. Businesses can also use bots to create invoices and send payment reminders to customers, making the order-to-cash process faster.
Errors in shipment scheduling can lead to delayed deliveries and misrouted shipments, undermining customer trust and incurring additional costs. With RPA, companies prevent such mistakes as bots can accurately fill out shipping documents, select suitable transport and routes based on predefined rules, and notify stakeholders of shipment details.
In addition, companies can use RPA tools to track shipments in real-time and quickly take necessary actions in case of delays or other issues.
Bots enhanced with AI can analyze multiple parameters, including historical data, delivery location and time, traffic patterns, vehicle capacity, and weather conditions, to suggest the optimal route during shipment scheduling.
With RPA, companies can automate multiple warehouse management activities, minimizing travel time within the warehouse and maximizing throughput. For example, RPA software can automatically generate packing slips and instructions, and shipping labels, freeing warehouse personnel from these mundane tasks.
Warehouse managers can also use bots to automatically assign tasks to specific workers based on item location, worker availability, and delivery urgency, minimizing the time needed to pick the item and increasing staff productivity.
By adopting RPA to handle routine customer-facing tasks, companies free up more time for their sales reps and support agents to build stronger relationships with clients.
Customer service teams can use bots to respond to general customer queries. With bots operating 24/7 and providing multilingual support, companies can significantly reduce query processing times for the team and waiting times for customers. RPA tools automate data collection from customer queries and its input into the ticket system. If enhanced with AI capabilities, these bots can interpret the query content and customer sentiment and escalate the ticket to relevant human agents if needed, providing contextual information for faster issue resolution.
RPA tools can also track shipping statuses for orders and automatically send notifications to customers with updates, improving transparency and helping build trust with customers.
Maintaining optimal inventory levels is critical for companies that heavily rely on logistics, like retailers or manufacturers, to prevent disruptions in supply chains and effectively meet customer demand. Robotic process automation tools can run real-time inventory checks for item availability and alert relevant teams or automatically place new orders when stock levels drop below a certain limit. This helps prevent understocking and streamlines order fulfillment.
Intelligent RPA bots with predictive capabilities can analyze historical sales data, customer behavior, and market trends to make accurate demand forecasts, which enable businesses to plan sufficient inventory levels.
Handling returns involves reverse logistics with additional shipping costs that negatively impact the revenue of businesses. Therefore, implementing RPA for returns processing can be a key factor in minimizing return-related expenses.
Companies can use RPA to authorize process requests based on predefined rules, create return orders and link them with the original purchase order, generate and send return shipping labels to customers, and initiate refund payment processes, increasing operational efficiency and improving customer experience.
Companies from the logistics industry must comply with multiple transportation safety, customs, and environmental regulations and RPA solutions can assist in meeting these requirements. For example, software robots can generate error-free shipping documents, customs declarations, and other official forms, minimizing the risk of compliance errors and penalties. Moreover, RPA solutions provide audit trails by automatically logging all actions taken by the bot and storing process history.
Supplier management is vital for the efficient and uninterrupted operation of modern businesses. By automating labor-intensive manual tasks, companies can free their employees’ time to focus on developing and maintaining beneficial, long-term relationships with suppliers.
RPA software with AI capabilities can help manage suppliers more efficiently. In addition to automating tasks within administrative processes like contract management and invoice processing, such solutions can facilitate more complex, strategic activities. For example, intelligent bots can help select reliable vendors by gathering information about candidates, compiling company profiles, running background checks, and ranking vendors based on predefined criteria.
After a supplier is selected and approved, bots can speed up their onboarding by collecting necessary information and documents, creating supplier accounts, and providing training materials to new vendors.
Сompanies can also automate supplier performance monitoring by programming bots to track vendor performance data in real-time, notify teams of any issues, and collect documentation for performance review meetings.
In this demo, we show how an RPA bot complemented with AI can accelerate order processing for a logistics company by extracting order data from emails and entering it into the order management system.
The RPA market is mature, with dozens of software vendors offering both universal and niche products for task automation. When selecting an RPA platform for logistics operations, we recommend considering the following platforms, which are listed as leaders in the Gartner Magic Quadrant for Robotic Process Automation 2024.
Used by 10,800+ customers globally, UiPath is the market-leading AI-powered business automation platform offering an extensive ecosystem of tools to automate and orchestrate general and logistics-specific business processes across the enterprise.
A part of Microsoft’s Power Platform, Power Automate is a cloud low-code tool that enables logistics teams to automate their routine and time-consuming operations with RPA and AI.
SS&C Blue Prism offers a suite of tools for intelligent automation and orchestration that combine RPA with AI-powered automation and BPM to help transportation and logistics teams automate manual, repetitive, and time-consuming processes.
The Automation Success Platform enables logistics teams to automate repetitive digital tasks and transform disconnected processes into unified operations.
While the benefits of RPA adoption can vary depending on the specific business processes you want to automate, there are several universal advantages that make this technology a rewarding investment.
By automating repetitive, time-consuming tasks, RPA allows employees to devote their time to tasks requiring human judgment and add more value.
Thanks to minimized human intervention and bots’ 24/7 availability, companies can speed up task completion while cutting labor expenses and eliminating inefficiencies in processes.
RPA bots handle data with up to 100% accuracy, which helps reduce the risk of human errors in documents, improve service quality, and ensure regulatory compliance
RPA enables companies to fulfill orders faster, increase shipment visibility, and provide accurate data to customers, which helps foster their trust and loyalty.
Scheme title: Top benefits of RPA deployment in supply chain
Data source: apqc.org — Robotic Process Automation in Supply Chain: 2024 Quick Poll Report
To maximize the value of their RPA initiatives, companies should carefully plan the software bot implementation process. Our experts offer a step-by-step guide to help you effectively manage the complexities of RPA adoption and avoid common pitfalls.
Project setup
Set up objectives for your initiative
Plan the implementation project
Assemble the project team with clear roles and responsibilities
Tip
In addition to involving your IT department early on to help with the IT infrastructure setup and data security oversight, ensure that all stakeholders understand and support the RPA initiative.Logistics use cases & processes identification
Select RPA use cases for pilot implementation
Examine your existing process map
Conduct interviews with stakeholders to identify repetitive, stable, and rule-based processes for automation
Tip
It’s important to assess whether RPA is the best option for specific processes, or if other automation technologies (like artificial intelligence and machine learning) and dedicated software (like ERP) would be a better fit.Business case calculation
Consider the cost savings of running the process with RPA bots compared to involving employees as well as RPA implementation costs
Calculate the potential ROI
Tip
When calculating gains and expenses, also take into account soft factors, such as user satisfaction.Software provider selection
Research the software options available in the market and shortlist several suitable providers
Assess the preselected platforms based on various criteria, such as scope of functions, cost, required skills, security, user-friendliness, and vendor reputation
Tip
You can use a trial version for your pilot RPA project to test the capabilities and usability of the platform you choose.Start with the automation of a few specific tasks or processes to evaluate the success of the RPA application and pave the way for larger-scale, more complex RPA solutions.
Process documentation & optimization
Create a comprehensive description of the process to be automated, detailing all the activities, systems involved, and exceptions that can arise during bot runs and how to handle them
Standardize and simplify the existing workflows before the process automation to avoid inefficiencies at scale
Tip
Document insights gained during this stage for future full-scale RPA roll-out or scaling.Pilot bot development
Create scripts for automating the selected processes
Tip
We recommend following an Agile approach and iteratively refine the bot based on continuous testing.Pilot validation
Run rigorous tests of the finished pilot bot, including functional, integration, and user acceptance tests, to make sure the solution performs as expected
Measure the pilot bot’s KPIs to assess the economic gains it brings
Tip
Before running full-scale RPA implementation, ensure all concerns raised by the stakeholders have been resolved and their suggestions have been taken into account so that every team member can use the solution effectively.Operating model setup
Establish a framework for effective, secure, and cost-efficient RPA scaling and functioning of bots, defining what processes can or cannot be automated, which employees have access rights to RPA bots, and how new RPA solutions should be integrated into your IT environment
Center of excellence creation
Assign a dedicated team to accumulate and manage the necessary knowledge and skills needed to effectively implement RPA
Tip
Depending on the scope of your RPA initiative, the company’s size, and the availability of resources, you can assign various employees to the CoE’s roles or have one employee take on several roles.Deployment at a large scale
Deploy new RPA solutions based on incoming automation requests from business units
Tip
Create a centralized component library for common RPA modules to speed up the development of new bots.Continuously monitor your RPA solutions for compliance with the company’s policies, security standards, and industry regulations
Set up ongoing monitoring of bots’ performance and establish a service desk to help users quickly fix issues and prevent disruptions in automated processes
Regularly identify optimization opportunities and implement necessary changes to keep bots effective and aligned with the company’s workflows in the long run
Like any other technology, adopting RPA can entail various difficulties. We delve into the most common challenges that companies from the logistics-intensive sector face on their RPA implementation journey and offer possible solutions.
Issue | Solution | |
---|---|---|
Implementation cost |
According to APQC’s 2024 Robotic Process Automation in Supply Chain report, 54% of the respondents see the
cost of implementing RPA as a top barrier to its deployment for supply chain management.
| You can start your RPA implementation with a pilot project to reduce upfront investment. We recommend choosing high-impact processes that can yield high return on investment (ROI), like capturing order details and shipment tracking. If the pilot implementation proves successful, continue to automate other processes iteratively to balance out the project’s expenses and gains. |
Legacy software |
Businesses often rely on outdated systems for their core logistics operations, which can limit
opportunities for RPA rollout.
| Legacy software can have limited compatibility and lack integration capabilities. In this case, it can be difficult to integrate the RPA technology and introduce new automated workflows. Before starting the RPA implementation process, organizations should carefully assess their current IT environments to identify processes where automation is feasible, map out possible workarounds, and plan IT infrastructure changes. Although major RPA platforms offer prebuilt integrations with modern enterprise applications like Salesforce or SAP S/4HANA, legacy logistics software generally requires custom integrations. In this case, partnering with an experienced RPA implementation team can be the safest option. |
Employee resistance |
Employees can be reluctant to adopt the new technology, fearing they can lose their jobs or refusing to
give up familiar workflows.
| For smooth RPA adoption and operation, organizations should prepare a comprehensive change management program to help employees transition from traditional, manual processes to automated workflows. Proper training should be planned to address employees’ concerns and help them develop new skills. If a company has already implemented RPA in certain departments, product owners can share the success stories to foster interest in RPA among the employees and stimulate digital transformation. |
We analyze your current logistics workflows to help you identify the best RPA use cases, select the most suitable RPA platform, and decide on the deployment approach. We create a step-by-step RPA implementation roadmap with the key milestones and a technical design of the RPA solution to help you streamline the implementation process and minimize project risks.
Our team implements logistics RPA solutions end-to-end, from planning automation and building bots to configuring infrastructure and integrating the solution into your existing workflows. We test the RPA solution to ensure it functions as intended and provide user onboarding and training to make the adoption process smooth.
Robotic process automation can help organizations streamline core logistics processes, cut operational costs,
and navigate many hurdles, from supply chain disruptions to labor shortages. The ability to handle high-volume
routine activities much faster and more accurately than human workers has made RPA a perfect fit for logistics,
where repetitive tasks are intrinsic.
If you’re looking to automate your logistics operations, consider partnering with Itransition for expert advice and
seamless RPA implementation.
The cost of RPA implementation in logistics varies from case to case. Various factors, such as the number and
complexity of processes to be automated, the RPA platform’s license fees, integrations, and the RPA
implementation team’s size and structure, impact the final cost.
To deploy a single bot generally costs from $5,000 to $15,000+, while the pricing for the automation of several
complex processes can reach $300,000.
Although RPA provides significant value alone, organizations tend to combine it with other technologies. Artificial intelligence complements RPA and enables systems to make data-driven decisions, while IoT helps RPA bots collect real-time data from vehicles and shippings, further optimizing supply chain operations. This tandem of technologies appears pivotal, especially with the growing adoption of autonomous vehicles in logistics, such as drones and self-driving trucks.
Service
Explore Itransition’s range of logistics software development services, along with top solutions, technologies, and implementation guidelines.
Insights
Check out the key capabilities and integrations of ERP for logistics, an overview of top ERP providers, and a logistics ERP implementation guide by Itransition.
Insights
Find out how machine learning is transforming logistics and supply chain, including its top use cases, benefits, technologies used, and implementation tips.
Case study
PayLoader automates the whole transportation process from an order placement to payment processing and client reviews management.
Insights
Learn how the Odoo fleet management tool proves useful in streamlining demanding workflows and addressing productivity-impeding challenges.
Case study
Read our case study of migrating an international provider’s legacy shipping automation software to the cloud, helping them enter the SaaS market.