RPA in the automotive industry:
key use cases, examples & best practices

RPA in the automotive industry: key use cases, examples & best practices

September 5, 2024

Top 8 RPA use cases in the automotive industry

Each industry, including the automotive sector, is burdened by time-consuming tasks prone to human errors—textbook use cases for RPA. Below, we list some daily routines in automotive businesses that can be streamlined with RPA.

Inventory management

Every day, automotive manufacturers have to manage a large inventory and balance raw materials with finished products. Real-time monitoring of inventory levels and order processing can be automated with RPA, preventing mistakes in inventory management. 

Moreover, AI-enhanced RPA can streamline invoice processing: an RPA bot complemented with optical character recognition (OCR) technology, processes a scan of a new invoice, identifies relevant shipment data, and adds it to the inventory management system database.

Real-life example: RPA bot for enhanced inventory control
Inventory managers at a Fortune 500 automotive company used to manually update the safety stock levels data for various products in the ERP system. Manual data entry errors lead to stockouts and loss of sales, so the organization decided to deploy an RPA bot. It scans demand planners’ emails for specific information and automatically updates the safety stock details in the ERP accordingly.
Results

automation of safety stock updates

saving of person-hours per week

Auto insurance

In the auto insurance industry, manual claim processing is a very labor-intensive and error-prone task. Traditionally, claims adjusters must check disparate sources to gather relevant data, such as vehicle accident reports, photos of car damage, and other relevant details. RPA can help collect this data automatically, format the documents, and create a digital record of an accident in the claims management system. 

Similarly, RPA tools can speed up the underwriting process by browsing public databases to check applicants’ criminal records. RPA can autonomously scan these records and create a report based on the findings for an authorized agent. 

AI-powered RPA software can also help auto insurance companies identify potential fraud. The solution can analyze claims, detect inconsistencies in the submitted documents (e.g., mismatched vehicle info or duplicate claims), and trigger a closer investigation if needed.

Real-life example: Enterprise-wide RPA adoption for PZU Group
One of the largest insurance companies in Europe, PZU Group, partnered with UiPath, to implement an RPA solution to free their insurance agents from the most time-consuming and repetitive tasks, facilitating more personalized customer service. The RPA solution automated multiple processes, including calling for assistance after an accident, initial analysis of car damage claims, calculating refunds of vehicle repairs based on invoices, and data entry for direct costs and policyholder information changes.
Results

increase in the number of processed claims by employees

shorter customer service call times

Vehicle financing

To approve a loan, lenders need to collect and process large volumes of customer data, like proof of identity and residence, bank statements, and income tax returns. With RPA, the lender can initiate the loan approval process, with the bot automatically compiling all customer data into a comprehensive report. By consolidating all the needed data in seconds, RPA can speed up loan approval, thereby improving customer satisfaction.

If bots are enhanced with AI algorithms, they can also help companies avoid financial losses by checking inconsistencies in borrower forms, service contracts, and warranties.

Supplier onboarding

To meet the market demand, automotive companies need to interact with dozens of suppliers daily, relying on them to timely fulfill contractual obligations. That’s why they need to approach the vendor onboarding process—qualifying, approving, and signing a contract—with the utmost care and attention. This demanding task can be facilitated with RPA software performing background checks of potential vendors by scanning governmental and publicly available databases.

When the supplier is approved by the procurement manager, RPA bots can speed up contract signing. With built-in AI features like optical character recognition, RPA bots can automatically identify and transfer supplier information from document scans, emails, and public databases into corporate supply chain software. If there’s not enough information for supplier onboarding, the bot can send notifications to procurement managers about the missing data.

Real-life example: RPA for streamlined supplier onboarding
A leading automotive component maker, Yazaki, turned to RPA to accelerate supplier onboarding. RPA bots quickly scan supplier data to populate the ERP system, significantly reducing the time it takes to onboard new partners. Yazaki managed to streamline communication and document exchange between their 120+ company locations and several hundred suppliers.

Freight management

RPA can significantly enhance freight management, speeding up shipment delivery. For example, a bot can extract relevant shipment details, such as the destination and number of SKUs from a purchase order, and enter this data into the transportation management system to define the optimal route and delivery option. After that, the bot can automatically generate quotes and plan shipments, freeing employees from these mundane tasks.

Real-life example: RPA solution for SLI generation
A global auto manufacturer faced unexpected demand spikes requiring overseas shipments. The company couldn’t process new orders fast because they needed to prepare a Shipper’s Letter of Instruction (SLI) which is a notoriously complex and cumbersome process. After implementing an RPA solution, the company managed to automate SLI generation, saving 2-4 person-hours per day, and decreasing SLI preparation cycle times.

Vehicle recall management

Vehicle recalls due to identified safety risks or failure to meet all the necessary safety standards is a challenging aspect of the car manufacturing business. Car manufacturers can implement RPA bots to facilitate and speed up this process. RPA solutions can instantly scan vehicle identification numbers (VINs) across databases and identify the affected cars.

Then, RPA bots can generate personalized recall messages to owners and dealerships and schedule repair or replacement procedures. This approach allows to streamline the recall process, mitigating safety concerns, and saving car manufacturers from legal consequences and litigations.

Dealer network management

Сar manufacturers usually have an extensive geographically distributed dealership network. Smooth management of its operations involves multiple administrative tasks, such as reporting sales figures, payment processing, and maintaining compliance documentation. Robotic process automation can facilitate dealer network management by automating data collection, verification, and reporting. RPA bots can also help onboard new car dealers, process sales orders from the dealerships, and generate accurate outgoing invoices.

Real-life example: Dealership management RPA for General Motors
GM Financial, the financial services arm of General Motors, implemented an RPA solution for its dealership network management processes. RPA bots took over collecting and processing unstructured sales reports and other documents, verifying the data, and creating performance reports. RPA implementation helped the company reduce reporting errors and speed up data processing tenfold.

Customer data management

Accurate and up-to-date customer information is essential for any business, including automotive companies. It affects sales operations, marketing campaigns, and customer service. RPA bots automate customer data gathering, validate the information, and facilitate timely updates in the CRM system, eliminating duplicates and human errors.

Also, AI-powered RPA software helps automotive companies generate personalized messages using natural language generation (NLG) as well as monitor marketing campaign performance by aggregating and classifying campaign data from different sources. As a result, businesses can timely optimize their marketing tactics, increase marketing campaign efficiency, and elevate customer experience.

RPA + AI accelerating the automotive industry

In this RPA demo, we demonstrate how companies can automate document scan processing for more efficient supplier, dealer, or insurance management. In a matter of seconds, an RPA bot integrated with OpenAI can find relevant information and enter it into the respective database, saving hours of manual work for employees.

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RPA implementation best practices

To reap the maximum benefits from robotic process automation solutions for your automotive business, consider the following best practices and adoption guidelines provided by our RPA experts.

Key application areas

Establishing a solid framework for identifying opportunities for RPA implementation with the highest ROI is critical. Besides ROI calculation and KPI estimates, it's important to consider the benefits of robotic process automation that can't be measured. For example, employee morale boosted by manual task automation can be a priority just like higher productivity.

Here are the main attributes of an RPA-ready automotive business process:

  • It’s repetitive

    Look for repetitive processes that don’t require cognitive input. Highly mundane and repeatable tasks should be automated first.

  • It’s stable

    Choose the most stable processes and environments, as even slight changes in the workflow might require RPA reconfiguration.

  • It’s rule-based

    Pure RPA can only make decisions based on predefined rules. The technology will require a human assistant or augmentation with machine learning algorithms if decision-making flexibility is necessary and the probability of exceptions is high.

Game-changing vision

Decision-makers within your organization should have a clear vision of the total RPA implementation value and the cost of its implementation. Your automotive company should develop a sound automation strategy, which can require workflow standardization and optimization. 

Together with your RPA implementation partner, you should develop a high-level RPA implementation roadmap, focusing on attaining the set automation targets step-by-step. 

As the project progresses, more intelligent automation methods, including AI-enabled automation processes, can be added. 

Thinking bigger, you’ll have to define and prioritize how to use extra time and resources, freed up by automated processes, to generate new business opportunities and gain a competitive advantage within the automotive market.

IT involvement

Hiring a trustworthy RPA implementation partner could be critical to the success of your automation initiative. Close cooperation between your tech partner and your internal IT department is required for smooth RPA solution rollout within the company’s infrastructure.

Focus on people

If an automotive organization goes for company-wide automation, it could result in significant personnel changes. Many members of your team will have to change their daily routines and adopt new work patterns. 

Therefore, your human resource managers should be involved in the automation project from the very beginning to coordinate employee retraining and facilitate the shift to new work processes. To accelerate the positive changes within the company and help HR specialists manage the training activities efficiently, you can also implement RPA for HR department’s operations.

Leading RPA platforms for the automobile industry

The Gartner Magic Quadrant for RPA 2023 lists UiPath, Microsoft Power Automate, and SS&C Blue Prism as leading RPA platforms. For automotive businesses, these platforms offer practical tools to streamline operations and improve organizational efficiency.

Itransition’s long-term RPA partner, UiPath offers a leading automation platform, combining robotic process automation with AI capabilities. With the platform’s all-around feature set, companies can easily set up workflow automations and get RPA ROI faster.
Key features
  • Intelligent document processing
  • Cloud and on-premises deployment
  • Pre-built APIs for integration with market-leading platforms like SAP, Salesforce, Microsoft Dynamics, and others
  • Integrated artificial intelligence (OCR, NLP, and ML)
  • Low-code visual tools
  • A powerful training and networking community
  • Centralized compliance management and data governance capabilities
Trial
60-day free trial available
Deployment

UiPath Automation Cloud
complete enterprise automation from the cloud with SaaS robots

UiPath Automation Suite
a cloud-native UiPath Platform delivered as a single, containerized suite

Power Automate is a cloud-first RPA platform that provides both standard and AI-powered functionality, including NLP. The platform is easy to implement thanks to prebuilt automation templates and integration with Microsoft tools.
Key features
  • Full integration with the Microsoft 365 ecosystem and Power Platform (Power BI, Power apps, etc.)
  • Task and process mining
  • AI assistant to help build RPA scenarios and configure parameters
  • 1,000+ prebuilt API connectors
Trial
90-day free trial available
Deployment

Microsoft Power Automate can be deployed in the cloud only. However, you can connect it to on-premises data sources using a secure embedded gateway.

Another long-term leader in intelligent automation, Blue Prism's RPA platform can help automotive companies improve the operational efficiency and accuracy of their workflows, speeding up supply chain management, logistics, and other operations.
Key features
  • Plug-and-play access
  • A robust execution engine
  • Built-in AI technologies (OCR, NLP)
  • Ready-to-use templates
  • Easy integrations through multiple connectors
  • A visual process designer
  • Advanced analytics
  • Enterprise-grade security
  • Digital automation expert support
Trial
30-day free trial available
Deployment

SS&C Blue Prism Cloud
fully managed and hosted SaaS solution

SS&C Enterprise
scalable and secure intelligent automation platform

Digital Exchange (DX)
a technology marketplace with more than 2,000 ready-made automation components

Robotic operating model (ROM2)
an intelligent automation implementation methodology, facilitating integrations with other technologies

Automation Anywhere’s RPA platform, Automation 360, is a cloud-native end-to-end intelligent platform that allows automotive businesses to automate various business processes and deliver AI-powered capabilities to enable hyperautomation.
Key features
  • 1,200+ pre-built bots, packages, and digital workers
  • Multi-layered security and governance
  • Macro recorder that builds task logic without sequential actions programming
  • Task scheduler
  • Single-click web data extraction
  • Reduced setup, bot creation, and deployment time
  • Broad partner ecosystem
  • Free community edition with learning resources
Trial
30-day free trial available
Deployment

Automation 360 is available for public cloud, private cloud, hybrid or on-premises deployment

Benefits of implementing RPA

The most praised benefits of implementing robotic process automation solutions include greater workforce efficiency, increased revenue, and lower reliance on manual activities. Moreover, it is relatively easy to implement and can bring quick ROI.

Lower costs
Software robots can take up numerous work processes that are currently done manually by human employees. According to McKinsey, robotic process automation can lead to an average of 30% cost savings within five years after implementation.

Faster service
RPA bots can complete processes that once took several days within minutes. The significantly accelerated pace of process’ execution can improve customer service and enhance user experience and satisfaction.

Enhanced flexibility
Unlike humans, RPA bots can operate 24/7 and scale up or down upon demand, increasing operational flexibility. Robotic process automation allows automotive companies to stay agile and gain a competitive advantage.

Better quality, fewer mistakes
Automation can cut down the error rate enhancing the quality of multiple processes within an automotive business, including order processing, accounting, customer management, regulatory compliance, and reporting.

Valuable insights
Automotive companies can significantly extend the scope of their RPA solutions by augmenting them with AI/ML and tapping into data-driven decision-making. The leading RPA platforms, including UiPath and Automation Anywhere, widely implement intelligent process automation (IPA).

Benefits

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RPA implementation challenges and solutions

Challenge

Solution

Platform choice

The abundance of RPA software platforms makes it difficult to assess all their distinctive features and choose the one that best fits your automotive business.

The abundance of RPA software platforms makes it difficult to assess all their distinctive features and choose the one that best fits your automotive business.

If your company lacks the required expertise, it’s better to delegate the process to an experienced implementation partner. The vendor will help assess market-available RPA platforms and select the one that fits your project needs, IT ecosystem, and budget requirements.

Technical challenges

RPA bots require regular upgrades, maintenance, and configuration checks. Besides, hundreds of implemented software robots represent another layer of IT infrastructure, demanding oversight by an IT department.

RPA bots require regular upgrades, maintenance, and configuration checks. Besides, hundreds of implemented software robots represent another layer of IT infrastructure, demanding oversight by an IT department.

Even if you opt for a platform-based off-the-shelf RPA solution, you’ll need enough skilled tech specialists to support and maintain its stable performance, manage licenses, and communicate with the RPA platform vendors. Your RPA implementation partner can cover these tasks, freeing you from all the technical issues.

Change management

RPA adoption brings a new set of responsibilities for all the users affected by new automated processes. If your team is not ready for workflow changes, it can cause frustration, dissatisfaction, and resistance to change habitual routines.

RPA adoption brings a new set of responsibilities for all the users affected by new automated processes. If your team is not ready for workflow changes, it can cause frustration, dissatisfaction, and resistance to change habitual routines.

Successful RPA adoption and sustainable operation require commitment and collaboration from an entire automotive organization. The company should come up with a clear plan for user onboarding and change management at the very beginning of an RPA project. As a part of RPA implementation, plan a set of training sessions to address potential employee concerns.

Results assessment

While striving for quick wins, business owners can overlook some significant opportunities. Feeling pressed to showcase the immediate benefits, they can focus on less critical but easier-to-implement use cases for RPA adoption, missing the longer-term vision.

While striving for quick wins, business owners can overlook some significant opportunities. Feeling pressed to showcase the immediate benefits, they can focus on less critical but easier-to-implement use cases for RPA adoption, missing the longer-term vision.

To get the best results from the automation initiative, automotive companies should elaborate an overall strategy capturing the potential value that can be reached by automating large processes. Sustainable results, including operational cost savings, typically require a fundamental organizational transformation.

Our RPA services for automotive

With an RPA Center of Excellence, Itransition is ready to help you shape and implement an optimal solution for your automotive business.

RPA consulting

We can help you identify possible RPA use cases, select a cost-efficient RPA platform, and calculate project costs and potential ROI. We also prepare a detailed implementation roadmap with the key project milestones and a technical design of the automotive RPA solution.

RPA implementation

We handle automotive RPA implementation end-to-end, from the RPA solution design to software development, integration with the current IT environment, and post-launch support.

Automate your automotive business

Streamline your business operations with RPA

Robotic process automation can transform multiple processes and digital operations in different business sectors, including automotive. Similarly to industrial robots improving the performance of vehicle assembly lines, RPA bots can handle multiple digital functions vital for automotive business growth. Like any digital transformation initiative, RPA requires a solid implementation strategy and dedicated experts who will take on the project, lead it to a successful rollout, and guarantee its support and maintenance. Itransition’s RPA Center of Excellence is always ready to build unique robotic process automation tools for your organization and help you increase the ROI of your automation project.

Automate your automotive business

Transform your workflows with RPA

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FAQ

Do automotive companies have to replace their legacy software to implement RPA bots?

The level of transformational changes, including the use of legacy software, is discussed separately for each automation project, taking into account the requirements of a particular business. However, RPA is considered non-invasive and can be integrated with the automotive software currently in place.

Can RPA bots work 100% automatically without requiring human supervision and decision-making?

There are different kinds of RPA bots, including unattended, attended, and hybrid software robots. The level of human intervention and supervision depends on particular tasks they fulfill and particular use cases within your business workflows.

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